Kangaroo Self-Inflating, Insulated Thermal Mailer

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SKU: KM-

Details

The Kangaroo Self-Inflating Insulated Thermal Mailer is an innovative cold chain packaging solution designed to protect temperature-sensitive shipments while reducing storage space and shipping costs. Utilizing self-inflating foam technology, the mailer expands upon activation to create a form-fitting insulated barrier around contents, helping maintain consistent internal temperatures during transit. Ideal for compounding pharmacies, specialty pharmaceuticals, biologics, and perishable goods, Kangaroo mailers offer a reliable, space-saving alternative to traditional EPS foam coolers.

Material/Structure

  • Multi-layer insulated thermal mailer construction
  • Self-inflating foam insulation technology
  • Durable outer film for puncture and moisture resistance
  • Integrated adhesive closure strip for secure sealing
  • Ships flat and vacuum-sealed for space efficiency
  • Sizes: 9" × 11", 12" × 14" & 14" × 18"
  • Insulation Thickness: 1" or 1 3/8"

Material Composition

  • Polyethylene (PE) outer film for durability and moisture resistance
  • Self-inflating polyurethane foam insulation system
  • Multi-layer internal barrier films for foam containment and thermal performance
  • Pressure-sensitive adhesive (PSA) closure strip

Benefits

  • Self-inflating design creates a custom-fit insulated environment
  • Reduces shipping and storage costs compared to bulky EPS coolers
  • Maintains consistent cold chain performance with standard refrigerants
  • Minimizes void space for improved thermal efficiency
  • Lightweight and easy to pack, reducing labor and handling time
  • Durable construction protects contents during transit
  • Sustainable alternative to traditional Styrofoam packaging
  • Comes in two inulation thickness levels to best suit your needs: 1" or 1 3/8"

Performance / Testing / Compliance

  • ISTA 3A approved
  • UN3373 compliant
  • Leak-resistant design
  • Compression-tested for protection in harsh handling environments
  • Vacuum-sealed format helps reduce storage footprint and shipping costs
  • Up to 87% smaller than traditional EPS coolers before activation

How It Works

  • Load the mailer with product and refrigerant (gel packs or cold packs)
  • Seal using the built-in adhesive strip
  • Activate by puncturing the inflation chamber
  • The foam expands to create a custom-fit insulated enclosure
This streamlined process eliminates the need for bulky outer packaging, excess void fill, or complex packing configurations.

Applications

  • Compounding and specialty pharmacy shipments
  • Temperature-sensitive medications and biologics
  • Clinical trial materials and diagnostic kits
  • Meal kits and perishable food delivery
  • General cold chain shipping applications

Packaging

KM-1911-2

9×11 & 1": 72 per CS

KM-2911-2

9×11 & 1 3/8": 72 per CS

KM-11214-2

12×14 & 1": 48 per CS

KM-21214-2

12×14 & 1 3/8": 48 per CS

KM-11418-2

14×18 & 1": 24 per CS

KM-21418-2

14×18 & 1 3/8": 24 per CS

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